07.20The Modern Quality Manual
It is hard to believe that 8 years after the release of ISO 9001:2000 there are still a lot of “old school” perspectives and misconceptions about the role, form, and function of the “quality manual” (ISO 9001:2000 sub-clause 4.2.2). I developed the Lean QMS® Map (a 2-page graphical version of a quality manual) in 1999 and have registered countless companies to ISO 9001, TS 16949, TL 9000, AS9100, and ISO 13485 with it. Nevertheless, the use of a very small quality manual is still a hotly contested topic, even among my processional colleagues.
Perhaps one of the reasons that many of us are still divided on the concept of a small quality manual is that we have not truly considered and understood the actual requirements. ISO 9001 requirements for a quality manual are:
- It must describe/define the scope of the quality management system,
- It must explain any excluded elements/clauses,
- It must define or reference the “documented procedures” that make up your quality management system, and
- It must describe/show the interaction of the quality management system processes
Another possible source of confusion and diverging opinions is the use of the terms “procedure” and “processes”. We can all agree that the intent of ISO 9001 is to serve as a process management platform. However, it only applies the word “documented” to procedures. This begs the question: should we not document our processes? For those of us that practice more that just ISO compliance, the answer is: of course we should. If you agree, then replace the word “procedure” with “process” and think about the requirements again. Now the QMS must:
- Define or reference the “documented processes” that make up your quality management system, and
- Describe/show the interaction of quality management system processes.
Kirill Liberman, President

Very unorthodox approach. I like it. Anything to minimize the bureaucracy of a typical ISO system. In my experience most people think of ISO as a documentation system.
The Lean QMS Map is cool. Does it really work for getting certified?
Mike
August 11th, 2008 at 10:55 am
Mike,
I am glad you like my approach to eliminating the traditional quality manual (and EMS Manual). It does work for certification. Every one of our clients uses it and we have never had a single nonconformance or observation written against it. If fact, it has only received praise from third party auditors.
Nevertheless, the Lean QMS® Map is essentially a graphical interface. It is one small element of the Lean QMS approach, but it is not where the real value of the Lean QMS is. If you are interested in seeing how the Lean QMS works with the Lean QMS® Map, please contact me and we will schedule a web meeting/demo.
Kirill Liberman
August 13th, 2008 at 11:10 am